Innovative Plasma Arc-Based Waste-to-Energy Conversion
Wood chips, lignite, saw dust, coal fly ash all can be combined with other feeds such as sewage sludge to produce electric power in a proprietary plasma arc gasification process, provided that the mixture is adequately dried before gasification. Working with different partners such as adaptiveArc, Inc. and TensorCrete, ARC Southern Energy LLC has developed wet biomass feed dryers that use gasification process heat.
Using process waste heat to remove moisture from feeds reduces the moisture penalty and allows the process to operate at greater overall thermal efficiency.
When operated onsite at landfills or sewage processing plants, the plasma arc gasification process can also efficiently convert methane-rich landfill gas and digester gas to electricity. When the overall calorific value of the mixed feed is approximately 5000 btu/lb, or greater, the process can generate between 1.2 and 1.6 MW of net power for every 100 TPD of capacity.
Co-processing of coal fly ash with wet biomass feeds can also generate a gasifier ash that has the proper elemental composition to be formulated into supplemental cement materials (SCM). This providing an additional source or revenue for the overall process. Other types of feedstock’s yields different types of products such as fertilizers and chemicals
In a number of economic scenarios, running the system on a variety of feed stocks the overall process is profitable based on electricity and product sales. Additional avoided tipping and hauling fees, carbon credits and recycle credits that may be available can substantially increase overall profitability of the process.